It is horrible when the wife asks how much something costs. Absolutely horrible. Then, a gun loving friend asked me. Well, now I need to think about it. I will focus on just one caliber, 300 BLK, but the idea is pretty much the same for different calibers.
The costs come down to:
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Equipment – which lasts forever
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Supplies – consumed for each round
Equipment – I tend to do things on the cheap, and I also buy stuff so I can reload a step at a time and reload around my other activities in life, like watching TV
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Hand Primer – I use an RCBS hand primer tool, and prime cases when sitting on my couch. $45
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Hand Press – I use a Lee hand press for several steps of reloading. For example, I can use it to size brass while I am in a teleconference meeting. $65
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Single Stage Press – I use an inexpensive Lee press for when I want to sit down and just crank out a task like crimping a couple of hundred rounds, quickly. $80
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Powder Dispenser – I use a Lee Powder Measurer. $35
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Powder Scale – I use a Lee Beam Scale. $40
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Case Trimmer – I use an RCBS Pro 2. $135
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Deburring Tool – I have no idea what brand/model it is. $15
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Die Set – Decapping, forming, bullet seating, factory crimp, etc. $40
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Ammo Checker – I like to verify several rounds meet spec at a time. $30
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Lead Melter – I started casting, and it is saving a ton. $75
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Lee Mold – I bought a cheap two cavity 230 grain mold for my subsonics. $45
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Lead ladle and melting pot and other stuff – I got them at a yard sale. $20
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Lead Mold – Old Corn Muffin cast iron pan – $5
Total investment for equipment is approx: $630
Supplies – I buy lots of stuff all at once, but I tried to put current prices on it, per round.
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Lead – I try to get it as cheap as possible, free and up to $2 per pound which is 7 cents per bullet.
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Powder Coat – I have no idea how much I spend, but $12 per pound last about a billion rounds. I will count this as 1 cent per round. It is probably much less.
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Primers – 4 cents per round.
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Powder – I figure $190 for 8 pounds. The cost for 20 grains (I use less) is less than 7 cents per round.
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Brass – Free
Total cost per round: Under $0.19
If you buy your own projectiles, on the cheap end, you can count on at least 16 cents per projectile, vs the 7 cents for cast, which would push your cost per round to about 27 cents per round. Even that is a huge savings over retail.